{"id":1881,"date":"2020-03-27T13:55:15","date_gmt":"2020-03-27T12:55:15","guid":{"rendered":"https:\/\/factory.innovation.sk\/?p=1881"},"modified":"2021-07-23T13:30:31","modified_gmt":"2021-07-23T11:30:31","slug":"balancovanie-linky-aj-v-karantene","status":"publish","type":"post","link":"https:\/\/factory.innovation.sk\/en\/balancovanie-linky-aj-v-karantene\/","title":{"rendered":"Balancovanie linky aj v karant\u00e9ne"},"content":{"rendered":"
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Aj tie najtvrd\u0161ie opatrenia spojen\u00e9 s COVID 19 raz skon\u010dia a preto je ide\u00e1lny \u010das zamyslie\u0165 sa ako \u010falej fungova\u0165 po skon\u010den\u00ed opatren\u00ed. V niektor\u00fdch pr\u00edpadoch spolo\u010dnosti bud\u00fa musie\u0165 r\u00e1ta\u0165 s ni\u017e\u0161\u00edmi objedn\u00e1vkami, in\u00e9 mo\u017eno naopak s ich rastom. Toto v\u0161etko bude kl\u00e1s\u0165 ot\u00e1zku – ko\u013eko re\u00e1lne potrebujeme zdrojov \u2013 nie len \u013eud\u00ed, ale aj strojov a zariaden\u00ed, materi\u00e1lu a samozrejme aj v\u00fdkon podporn\u00fdch oddelen\u00ed zabezpe\u010duj\u00facich plynul\u00fd chod v\u00fdroby.\u00a0\u00a0\u010casto bude potrebn\u00e9 prehodnoti\u0165 vyv\u00e1\u017eenie\/vybalancovanie linky, pripravi\u0165 varianty. Reagova\u0165 bude potrebn\u00e9 r\u00fdchlo aby ekonomick\u00fd dopad kr\u00edzy sp\u00f4sobenej d\u00f4sledkom pand\u00e9mie bol \u010do mo\u017eno najmen\u0161\u00ed. Nako\u013eko aktu\u00e1lne nie je jasn\u00e9 ako dlho bude nepriazniv\u00e1 situ\u00e1cia trva\u0165, ak\u00e9 n\u00e1sledky bude ma\u0165 a ak\u00fd prudk\u00fd \u010di pozvo\u013en\u00fd n\u00e1beh bude ma\u0165 v\u00fdroba po stabiliz\u00e1cii je dobr\u00e9 by\u0165 mo\u017eno aj vopred pripraven\u00fd na r\u00f4zne scen\u00e1re. Eliminova\u0165 \u0161kody mo\u017eno len tak, \u017ee reakcia na pr\u00edle\u017eitos\u0165 bude r\u00fdchla.<\/p>\n\n

\u00a0<\/p>\n\n

\"Obr\u00e1zok,<\/figure>\n\n

\u00a0<\/p>\n\n

V\u010dasn\u00e1 reakcia na zmeny po\u017eiadaviek z\u00e1kazn\u00edkov vo forme promptnej \u00fapravy v\u00fdrobn\u00e9ho pl\u00e1nu je jednozna\u010dne konkuren\u010dnou v\u00fdhodou, ktor\u00e1 zabezpe\u010d\u00ed spokojnos\u0165 z\u00e1kazn\u00edkov a v\u010faka nej nadviazanie dlhodobej spolupr\u00e1ce. Nie v\u017edy sa v\u0161ak jedn\u00e1 o nav\u00fd\u0161enie v\u00fdroby na z\u00e1klade objedn\u00e1vky z\u00e1kazn\u00edka. Z r\u00f4znych d\u00f4vodov m\u00f4\u017ee d\u00f4js\u0165 k poklesu. Vtedy je potrebn\u00e9 op\u00e4\u0165 reagova\u0165 pr\u00ed\u010detne a pokia\u013e je to mo\u017en\u00e9 zaradi\u0165 do v\u00fdroby aj in\u00e9 druhy produktov, ktor\u00e9 s\u00fa obsahom inej objedn\u00e1vky.<\/p>\n\n

\u00a0<\/p>\n\n

\"Obr\u00e1zok,<\/figure>\n\n

\u00a0<\/p>\n\n

Pri vyva\u017eovan\u00ed pracov\u00edsk resp. liniek b\u00fdva \u010dasto probl\u00e9mom, \u017ee sa pri balancovan\u00ed neuva\u017euje komplexne. \u00daloha prerozdeli\u0165 \u010dinnosti resp. ich \u010dasov\u00e9 trvanie tak, aby sa zmestili do taktu sa m\u00f4\u017ee javi\u0165 jednoduch\u0161ia akou naozaj je. K\u013e\u00fa\u010dovou je logick\u00e1 postupnos\u0165 po sebe nasleduj\u00facich \u010dinnost\u00ed za \u00fa\u010delom zachovania plynul\u00e9ho toku v\u00fdroby bez potreby \u010dakania na niektor\u00fa z\u00a0\u010dinnost\u00ed a\u00a0\u010dasto tie\u017e nemo\u017enos\u0165 oddeli\u0165 ur\u010dit\u00e9 \u010dinnosti z\u00a0d\u00f4vodu napr. ohrozenia kvality hotov\u00e9ho v\u00fdrobku. Nehovoriac o\u00a0produktov\u00fdch mixoch, v\u010faka ktor\u00fdm balancovanie liniek \u010di pracov\u00edsk postupuje na nov\u00fa \u00farove\u0148.<\/p>\n\n

\u00a0<\/p>\n\n

\"Obr\u00e1zok,<\/figure>\n\n

\u00a0<\/p>\n\n

Produktov\u00e9 mixi m\u00f4\u017eu by\u0165 ve\u013ekou v\u00fdzvou, ku ktorej je potrebn\u00e9 sa postavi\u0165 zodpovedne. Ak je linka dedikovan\u00e1 iba na jeden produkt, ktor\u00fd m\u00e1 iba jeden variant, situ\u00e1cia je relat\u00edvne jednoduch\u0161ia. Av\u0161ak na link\u00e1ch, kde je potrebn\u00e9 vyrobi\u0165 \u0161ir\u0161\u00ed sortiment, alebo s\u00fa\u010dasne sa na linke mus\u00ed vyr\u00e1ba\u0165 viac typov produktov, je situ\u00e1cia omnoho komplikovanej\u0161ia. Potrebn\u00e1 je ist\u00e1 d\u00e1vka sk\u00fasenost\u00ed. Je potrebn\u00e9 zoh\u013eadni\u0165 v\u0161etky v\u00e4zby medzi jednotliv\u00fdmi \u00fakonmi, usporiadan\u00edm materi\u00e1lu a\u00a0z\u00e1rove\u0148 zv\u00e1\u017ei\u0165 kvalitu v\u00fdstupov, ktor\u00e9 je nutn\u00e9 balancovan\u00edm dosiahnu\u0165.<\/p>\n\n

\u00a0<\/p>\n\n

\"Obr\u00e1zok,<\/figure>\n\n

\u00a0<\/p>\n\n

Ak nie je vypracovan\u00e1 anal\u00fdza \u00fakonov, ktor\u00e9 sa robia na jednotliv\u00fdch pracovisk\u00e1ch pre ka\u017ed\u00fd produkt, ktor\u00fd je vyr\u00e1ban\u00fd na linke, je vhodn\u00e9 ju vykona\u0165 spolu s\u00a0anal\u00fdzou plytvan\u00ed a\u00a0identifik\u00e1ciou mo\u017en\u00e9ho zlep\u0161enia hne\u010f na za\u010diatku.<\/p>\n\n

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\"Obr\u00e1zok,<\/figure>\n\n

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Ve\u013ea spolo\u010dnost\u00ed v\u00a0tomto bode prech\u00e1dza priamo na fin\u00e1lne zostavenie tzv. balance chart \u2013 graf vyv\u00e1\u017eenia pr\u00e1ce. Av\u0161ak pre r\u00f4zne produkty m\u00f4\u017eu jednotliv\u00e9 diagramy vyzera\u0165 r\u00f4zne z\u00a0\u010doho vznik\u00e1 hlavy bo\u013e pre procesn\u00fdch in\u017einierov, ktor\u00fd musia fin\u00e1lne rozhodn\u00fa\u0165 ko\u013eko oper\u00e1torov re\u00e1lne potrebujeme a\u00a0ak\u00e9 \u00fakony maj\u00fa vykon\u00e1va\u0165.<\/p>\n\n

\u00a0<\/p>\n\n

\"Obr\u00e1zok,<\/figure>\n\n

\u00a0<\/p>\n\n

My pri optimaliz\u00e1cii procesov vyu\u017e\u00edvame softv\u00e9rov\u00e9 rie\u0161enie kde m\u00f4\u017eeme priamo definova\u0165 \u010do sa bude na linke vyr\u00e1ba\u0165 (dokonca priamo na\u010d\u00edta\u0165 \u00fadaje z\u00a0ERP) a\u00a0tak napr\u00edklad pre ka\u017ed\u00fa zmenu vytla\u010di\u0165 pl\u00e1n pr\u00e1ce, kde m\u00e1 by\u0165 pracovn\u00edk a\u00a0na \u010dom m\u00e1 pracova\u0165. Navy\u0161e, ke\u010f\u017ee predch\u00e1dzaj\u00face anal\u00fdzy je mo\u017en\u00e9 vykon\u00e1va\u0165 z\u00a0nato\u010den\u00e9ho videa, softv\u00e9r automaticky vie zostriha\u0165 video n\u00e1vod, ktor\u00fd vieme hne\u010f vizualizova\u0165 na monitore pred oper\u00e1torom.<\/p>\n\n

\u00a0<\/p>\n\n

\"Obr\u00e1zok,<\/figure>\n\n

\u00a0<\/p>\n\n

Mo\u017eno aj v\u00e1s zauj\u00edma mo\u017enos\u0165\u00a0balancovania\u00a0pracov\u00edsk \u010di v\u00fdrobnej linky pre ur\u010dit\u00fd denn\u00fd objem v\u00fdroby.\u00a0Preto ak m\u00e1te dostupn\u00e9 \u00fadaje – napr. v\u00fdrobn\u00e9 postupy, fotografie, video z\u00e1znamy procesov – vieme spolu s vami\u00a0aj teraz\u00a0pripravi\u0165 pr\u00edklady na podrobn\u00fa anal\u00fdzu procesov, identifik\u00e1ciu mo\u017en\u00fdch plytvan\u00ed, generovanie n\u00e1vrhov na zlep\u0161enie. Spolu s vami vieme potom zhodno\u0165 navrhovan\u00e9 rie\u0161enia (po ekonomickej, v\u00fdkonovej, kvalitat\u00edvnej str\u00e1nke), vybra\u0165 tie najvhodnej\u0161ie a\u00a0popr\u00edpade pom\u00f4\u017eeme s ich implement\u00e1ciou v \u010do najkrat\u0161om \u010dase.\u00a0<\/p>\n

Vyu\u017eite na\u0161u ak\u010dn\u00fa „koronov\u00fa“ ponuku<\/a>.<\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

Aj tie najtvrd\u0161ie opatrenia spojen\u00e9 s COVID 19 raz skon\u010dia a preto je ide\u00e1lny \u010das zamyslie\u0165 sa ako \u010falej fungova\u0165 po skon\u010den\u00ed opatren\u00ed. V niektor\u00fdch pr\u00edpadoch spolo\u010dnosti bud\u00fa musie\u0165 r\u00e1ta\u0165 s ni\u017e\u0161\u00edmi objedn\u00e1vkami, in\u00e9 mo\u017eno naopak s ich rastom. Toto v\u0161etko bude kl\u00e1s\u0165 ot\u00e1zku – ko\u013eko re\u00e1lne potrebujeme zdrojov …<\/p>","protected":false},"author":7,"featured_media":36578,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"default","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[46,41],"tags":[],"class_list":["post-1881","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-casove-studie-a-standardizacia","category-softverove-riesenia"],"_links":{"self":[{"href":"https:\/\/factory.innovation.sk\/en\/wp-json\/wp\/v2\/posts\/1881","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/factory.innovation.sk\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/factory.innovation.sk\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/factory.innovation.sk\/en\/wp-json\/wp\/v2\/users\/7"}],"replies":[{"embeddable":true,"href":"https:\/\/factory.innovation.sk\/en\/wp-json\/wp\/v2\/comments?post=1881"}],"version-history":[{"count":1,"href":"https:\/\/factory.innovation.sk\/en\/wp-json\/wp\/v2\/posts\/1881\/revisions"}],"predecessor-version":[{"id":36579,"href":"https:\/\/factory.innovation.sk\/en\/wp-json\/wp\/v2\/posts\/1881\/revisions\/36579"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/factory.innovation.sk\/en\/wp-json\/wp\/v2\/media\/36578"}],"wp:attachment":[{"href":"https:\/\/factory.innovation.sk\/en\/wp-json\/wp\/v2\/media?parent=1881"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/factory.innovation.sk\/en\/wp-json\/wp\/v2\/categories?post=1881"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/factory.innovation.sk\/en\/wp-json\/wp\/v2\/tags?post=1881"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}